Volvo engine remapping

Find out more about the different Volvo Trucks engine remapping options. FH4 FH16.

Volvo Trucks engine reprogramming

Optimize your Volvo truck by improving its driving comfort. Extra Power & Torque. Find out everything.

Which models to reprogram?

We can reprogram Volvo Euro 6 trucks in almost the entire range. FH4 & FH16 will mainly be discussed in this section, D11K D13K and D16K engines. Other Euro 5 type vehicles are also supported and you can contact us for any request.

Volvo Trucks Reprogramming Menu

Volvo FH16 Euro 6 550/650/750
Volvo FH4 Euro 6 420/460/500/540
DPF and AdBlue removal
Other models coming later

Volvo FH16 Euro 6 engine remapping

All reprogramming possibilities on D16K engines

Volvo FH16 D16K engine remapping

We will detail below the different possibilities for a very wide range of engines.

Stage 1 FAP SCR = Modification électronique uniquement avec les organes d’origine. Stage 1 FAP SCR Off = Suppression du FAP (retirer la cartouche) et désactivation du système AdBlue => recommandé pour éviter de saturer le filtre à particules plus rapidement. Stage 2 = Nécessite ligne inox directe ou avec clapets obligatoires.

We carry out the following options: SCR OFF – DPF OFF – STAGE 1 – STAGE 2

FH16 550 EURO 6 - D16K 550

Data to come.

Origine : 550cv et 2800Nm

Stage 1 FAP SCR : —cv et —Nm

Stage 1 FAP SCR Off : —cv et —Nm

Stage 2 : —cv et —Nm

FH16 650 EURO 6 - D16K 650

Data to come.

Origine : 650cv et 3150Nm

Stage 1 FAP SCR : —cv et —Nm

Stage 1 FAP SCR Off : —cv et —Nm

Stage 2 : —cv et —Nm

FH16 750 EURO 6 - D16K 750

Data to come.

Origine : 650cv et 3150Nm

Stage 1 FAP SCR : —cv et —Nm

Stage 1 FAP SCR Off : —cv et —Nm

Stage 2 : —cv et —Nm

Volvo FH4 engine remapping

Details on D13K engines

FH4 Euro 6

What improvements are possible on Volvo Trucks 13L Euro 6 engines?

FH420 Euro 6 - D13K

Data at vThe D13K 420 engines develop 2100Nm of torque and use all the injection and transmission elements fitted to the 460. The injectors, the turbo, the clutch and its disc (which are also fitted to the 500 and 540), the exhaust manifold are also from the 460. The engine management system is the EMS2.3 or 2.4. The potential of the 420 is therefore very large. Note that several gearboxes can be mounted allowing a relatively large torque. Volvo FH420 engine reprogramming is one of the best compromises.enir.

Origine : 420cv et 2100Nm

Stage 1 FAP SCR : 480/500cv et 2400/2500Nm selon boite

Stage 1 FAP SCR Off : 520cv et 2600Nm (si boite AT2612)

Stage 2 : —cv et —Nm

FH460 Euro 6 - D13K

The D13K 460 engines develop 2300Nm of torque and as seen for the 460 the elements such as the crankshaft, turbo, clutch, injectors, exhaust manifold are identical. The engine management system is depending on the year an EMS2.3 or 2.4. The final engine reprogramming potential of a 460 Euro 6 is in fact almost identical to the 420 Euro 6. Note that depending on the gearboxes we can more or less optimize the torque. Volvo FH460 engine remapping provides excellent driving performance.

Origine : 460cv et 2300Nm

Stage 1 FAP SCR : 500cv et 2500Nm

Stage 1 FAP SCR Off : 520cv et 2600Nm

Stage 2 : 540cv et 2700Nm

FH500 Euro 6 - D13K

The D13K 500 motors develop 2500Nm of torque and are also designed based on the 540. As with the 420 and 460 the 500 and 540 are counterparts. Injectors, Turbo, Management system, Clutch, Disc, exhaust manifold are identical. The Volvo FH500 engine reprogramming therefore allows a gain in torque and high power.

Origine : 500cv et 2500Nm

Stage 1 FAP SCR : 580cv et 2800Nm

Stage 1 FAP SCR Off : 600cv et 2900Nm

Stage 2 : 620cv et 2950Nm

FH540 Euro 6 - D13K

The D13K 540 engines develop 2600Nm of torque and incorporate the elements of the D13K 500. It is therefore possible to achieve the same gains in terms of power and engine torque since the injectors, turbo, manifold, EMS management system and clutch are identical . In addition, the gearbox on a 540 is necessarily an AT2612.

Origine : 540cv et 2600Nm

Stage 1 FAP SCR : 580cv et 2800Nm

Stage 1 FAP SCR Off : 600cv et 2900Nm

Stage 2 : 620cv et 2950Nm

Here is a summary of the possible Volvo FH 13Liter and 16Litre gearbox combinations. These are the theoretical limits, the physical limits are well beyond the limits indicated. They collect on average 20% more than announced but we will never look for the physical limits.

Below is a comparison table of engine/injection/transmission parts fitted to D13K engines. We can see that the difference between the 420/460 and 500/540 is mainly at the level of the block itself, and that the Turbo and the Injectors are also different. Clutch, disc and exhaust manifold are identical.